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Yeah, from what I’ve looked into, the steels were probably warped enough to keep taking out the free play, and the hotter they got, the more warped. It got to the point where I could barely get any play in the lever on the ride, but the next morning after some cooldown time, there was a little more play.Yeah, that's about right. I hadn't seen the pic of the steels before I mentioned anything. I do know for a fact that there has to be some free play in the clutch lever. I should have mentioned about a 1/2" inch
The good news is that the clutch kit arrives today or tomorrow, so we should have my son back on the road this weekend. Thanks for the help.