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LED Headlight install

38326 Views 116 Replies 36 Participants Last post by  PaXman11
11
Ordered an LED kit from Ebay after reading some good things on some miata forums.

My reason for doing this was reducing the load on the electrical system to free up more for other accessories. Mostly, my amp in the fairing which is cutting out during big bass hits due to voltage depression under load (voltage drop over the wiring harness is only .3V, so it's not the wires). Anyhow, back on topic:

The install is fairly easy, save for the lack of space in the stock headlight bucket.

The kit arrives in a well protected foam packed box:


The instructions are useless but unnecessary. The emitters are large, larger than I've seen in this kind of package and have no lens over the top of the emitters. This is a good thing, the light will act more like the filament in a standard headlight bulb this way, and not be diffused onto the reflector causing more light 'loss' or 'spill' than wanted. (there there is some, read on):


First step was removing the bulb, which is fairly straight forward so I won't document it here.

The bulb comes right out of the package and goes into the headlight housing:


Next, remove the dust/water grommet off the old bulb and install it over the tail of the LED:


Now you can install the little fan/heat-sink:


Next, you need to make sure there's sufficient space in the headlight bucket. The little fan will sit just about .75" from the bottom of the bucket. You can see and feel it through the back of the HL opening:


Now you can hook-up the little driver box:


Hook up the corresponding wires on the box to the light, and do a quick key-on check to make sure it lights up and the fan spins. Now you can try to get the headlight back in and re-arrange and keep checking until it seats without any kind of undue force. Install the screws and check through the back of the headlight to make sure the fan is clear of obstruction. Do another key-on test to make sure the fan spins.

Now you can enjoy your new headlight!


Random note: I'm not sure the fan will do anything. The plate attached at the back has very little mass or surface area, and so I don't see it having much effect either. I think it's only function is to make people think it's higher-powered than it truly is (made in China, afterall) and/or to deal with stagnant air. I'm not anticipating any issues, and if I have any I'll update to reflect those. I intend to test at some point without the fan to see if it does anything meaningful. Wish I had a temperature probe..

Comparison of silverstar bulb versus the LED. The light is whiter, but does not cast any blue light. The 'spill' is wider and the cutoff isn't as defined as the stock bulb. I'm not sure what effect this will have on driving in traffic, but I'm sure it can be mitigated with proper adjustment. I did notice the 'hot spot' is a tad higher, but after removal and re-install (for these photos) it's about even which bodes well for the alignment and lens effect of the stock headlight housing. I'm looking forward to testing out on some dark roads with the increased spill, as I anticipate it being more of a benefit by lighting up the side of the road better, and also illuminating signage further ahead.

The increased spill is likely due to the very large emitter which is round and flat versus a long skinny element.

Low beam silverstar bulb:

Low beam silverstar bulb with engine running:

LED light (did not change with engine on/off):


For the nerds: Camera settings F4.0, ISO 100, 1/30th exposure for all pictures. Taken from a tripod set at the fender, APS-C size sensor at 35mm (not equivalent).
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In your opinion, how much better is the light throw when riding? Thanks! Great write up!
Mike
The new light looks good!

The fan wont help at all being thats it's inside our small headlight housing, all the LED lights out there right now where designed to be installed in open air area (aka cars,trucks,etc). LEDs number one killer is head. So careful about on 90+ degree days.

LEDs and HeatBecause LED lighting systems don’t radiate heat the way an incandescent or halogen light bulb does, the heat produced from the power going into the product must be drawn away from the LEDs. This is usually done with a heat sink, which is a passive device that absorbs the heat produced and dissipates it into the surrounding environment. This keeps LEDs from overheating and burning out. Thermal management is probably the single most important factor in the successful performance of an LED product over its lifetime because the higher the temperature at which the LEDs are operated, the more quickly the light will degrade, and the shorter the useful life will be.
LED products use a variety of unique heat sink designs and configurations to manage heat, so they may look very different from each other. Regardless of the heat sink design, all LED products that have earned the ENERGY STAR have been tested to ensure that they properly manage the heat so that the light output is properly maintained through the end of its rated life.
I intend to find out how it does in worse than 90 degrees!

I plan to keep an eye on it to see if heat becomes a problem or not. Most cars and trucks don't have much airflow around their headlights either, and I'm also not convinced this kit was designed for anything in particular! I'm sure the fan exists more as an ego booster than anything. It's tiny, it's smaller than a quarter, and while keeping air non-stagnant can help quite a lot, any kind of breeze or movement would cause more passive cooling than this thing will.
I was just looking at these earlier today - I look forward to reading more once you get some time to do some night riding with it. Thanks for sharing!
Great writeup and pics. And good info about the led heat/life cycle. Still considering this an option when the HID burns out and since all my other lights are already led -- hey, do the headlight too. Hopefully I have a good while left on the HID.
Thanks for sharing, always interested in ways to improve.
ive been looking into getting one of these, which kit exactly did you buy?
I'd be interested in the higher temp tests as well, especially since I live in Phoenix. Hell, in the summer, it's over 90 degrees as our LOW temp at night.
Something else I was wondering, does it have a hi/low option?
It is setup for hi/low. There are two emitters, one on top and bottom. Low is just the top emitter, and high is both.

At night, it's whiter and brighter than stock, but the cutoff is soft. I didn't get flashed at all, though we're talking neighborhood driving. The spill over the cutoff isn't overly bright, but I would like to raise the beam slightly which I'm not yet comfortable doing at least until I know what it's like when oncoming.

I noticed the heat sink gets warm while I was taking the pictures. But I had no trouble handling with bare hands after the light had been on for 5-10 minutes. If this thing was a real cooker I'm sure it would have heated up in that time.

Link to eBay seller:
http://pages.ebay.com/motors/link/?nav=item.view&id=371010587695
Your link only goes to eBay motors. No specific seller.
It is setup for hi/low. There are two emitters, one on top and bottom. Low is just the top emitter, and high is both.

At night, it's whiter and brighter than stock, but the cutoff is soft. I didn't get flashed at all, though we're talking neighborhood driving. The spill over the cutoff isn't overly bright, but I would like to raise the beam slightly which I'm not yet comfortable doing at least until I know what it's like when oncoming.

I noticed the heat sink gets warm while I was taking the pictures. But I had no trouble handling with bare hands after the light had been on for 5-10 minutes. If this thing was a real cooker I'm sure it would have heated up in that time.

Link to eBay seller:
http://pages.ebay.com/motors/link/?nav=item.view&id=371010587695
the item you linked is a two bulb set for a car correct? is that what you used? have a friend that rides a 1300 as well and if this kit could do both bikes thatd be awesome
the item you linked is a two bulb set for a car correct? is that what you used? have a friend that rides a 1300 as well and if this kit could do both bikes thatd be awesome
Im still only getting eBay motors "home page". No seller info. Any suggestions?
Seller name is epartsgogo and the item is a CREE H4 headlight kit.

It is a two driver kit, yes. It will allow you to install in two bikes.
Very interested in the real time use write up of your night time driving with these~!!
I'll have to get some more night time riding in. My area isn't real conducive to "real" night riding. This weekend should be different though, and after my last night-trip from CA back to LV the difference should be obvious. The stock headlight is miserably dim.

Riding around the neighborhood at night (which is well lit with street lights) it's obviously better.

I've also been contemplating an easy modification to add a small reflector cantilevered off the front of the body of the LED headlight that should act both as a clean cut-off, as well as adding more light at the 'head' of the beam just below the cutoff. Just need to tap a hole in the face of the body and get me some thin sheet metal to make the reflector.
dont copy/paste the link just click it

Exactly what I did.......twice. THEN copied and pasted.:banghead:
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