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Discussion Starter · #1 ·
Bought an 04 VTX1300S, hasn’t been on road since 08, so I’m cleaning the rusty tank, petcock (tubes and fuel filter rusted off and separated inside the tank)… so replaced petcock, cleaning/rebuilding Carb, replacing all fluids. Adding Highway bars, lower and upper fairings, new tires.

So my question, visible rust in the tank, so emptied old fuel and Filled with water, to rinse… lots of loose rust, pieces of the petcock have come out, but I can’t seem to get all the liquid out no matter how I rotate the tank…this is without the petcock in or the fuel cap on, are there baffles in the tank? Anyone have a diagram of the tanks internal layout?
Good news is the vent pipe is clean, and free flowing.
It’s filled with vinegar currently to eat the rest of the rust, and I have gold tank coating to go in, but I would like to make sure I can get all the liquid out first.
Thanks in advance
Adam
 

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Discussion Starter · #3 ·
After I drain the Vinegar and rinse with soap and water to neutralize the acid, I will fill then flush with clean water and then put the compressor on it to blow through the tank to try to get the most liquid out I can, once that's complete the heat gun will go into the fuel entrance and i'll leave that on to dry it as quickly and thouroughly as possible.
 

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Discussion Starter · #12 ·
Update:
The worst part was the smell coming out of the tank, which was really bad, I believe there was a lot of varnish that had collected in the tank.
The household vinegar did eat some of the rust. But it was really slow, and not enough.
I swapped to electrolysis.
Which is working to get the rust out.

So far I have swapped the water and chemicals twice and cleaned the steel anode a lot more than that. I am using very low AMPS though so its taking way longer than it should be.

I have rebuilt and cleaned the Carburetor and used a rebuild kit.
The good news is the outside of the carb is clean, the bike has 5K miles and my brother owned it since new and garage kept it.

When I opened the bowl there was a black tar like substance on the float, the bottom of both jets, and the bottom of the bowl.
Anyone that has seen this before?

Sprayed the float with carb cleaner black stain came right off... Soaked bowl, A/F screw, idle and main jet in carb cleaner overnight and it dissolved/came off.
I wire brushed the outside of the jets and it shined them up.
Large jet was open, and all holes were clear, small jet had blockage in the main hole.
There was nothing I could get through that was small enough and hard enough to pass all the way through, blew air through it and it does flow through, but I am not overall happy with the main hole cleanliness. Carb cleaner went through under the spray can pressure with no problem, I might remove the bowl again and take another wack at the idle jet.

The carb is back on the bike but trying to get the rear most carb heat hose on really sucked, any pro-tip on getting that sucker to seat with it wrapped on the backside of the rear intake, like it was when I removed it?

I have wrapped the bike in Vinyl... so it is no longer red but yellow, added the highway bar, and a windshield and fairing, and lower fairings, still working on the lower fairings, they are made for a Harley, and were a might wide for the bars I purchased.

FYI I have found that the parts and pieces of the VTX are not fun pieces to learn to wrap on.
Have not done the tank yet as I am waiting until I am happy with the inside state before removing the badging and the doing the wrap.

So after slicing a few inches off the inside of the lower fairings, and removing a few inches from the closing vents I was placing the right side on and dry-fitting and its really close to the front exhaust cover, so I am going to do some filler and add a layer of heat shield to protect the ABS from melting from proximity with the exhaust pipe.

I have replaced all of the lights headlight, brake light, and turn signals with LED's.
I also replaced the turn signal relay with a low amp version to avoid hyper-flash.
I have not yet installed and wired the USB plugs and the battery tender, nor installed the new battery.
Once I get the tank rust free, and coated, then cleaned and vinyl wrapped I will remount and then fire it up, hopefully!
I will take it to the local shop and have them mount and balance the new tires and do the state inspection.
Aardvark
 

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Discussion Starter · #15 ·
And let me just add, those pictures are extremely forgiving, the Vinyl looks way worse on the rear fender than what is shown, The saving grace is saddle bags which should hide the most egregious mistakes I made. And honestly, from about 10 feet or more away you cant tell all the mistakes I made with the vinyl. The bike will just need to stay moving.
 
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